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Membrane Bioreactor

MAK Water’s Membrane Bioreactor (MBR) type packaged sewage treatment plants are designed to treat domestic strength sewage, to achieve “Class A+” treated effluent, suitable for reuse in “risk category high” applications or for discharge to sensitive environments.

The standard treatment process includes influent screening, balance tank mixing, anoxic & aerobic treatment, ultrafiltration (UF) with automated chemical cleaning system, effluent sterilization via UV and/or tank recirculation and residual trim hypochlorite dosing, and analysers for online monitoring of treated effluent turbidity, free chlorine and pH. Additional treatment steps for nutrient removal (T-N & T-P) and sludge de-watering systems may be added as required to suit influent quality and/or treated effluent quality requirements.

MAK Water’s MBR Bioreactors are constructed of corrosion resistant FRP, and are self-contained, modular systems for easy deployment to remote locations.

The FRP bioreactor tank fits into a 40’ shipping container. This allows it to travel as general purpose cargo on a conventional container vessel, for cost effective shipping anywhere in the world, as well as providing mechanical protection from damage during shipment.

If you have specific requirements, contact us to discuss our custom designed sewage treatment plants or ask about our hire options.

STANDARD SPECIFICATIONS

Parameter Units MBR-050 MBR-100 MBR-150 MBR-200 MBR-300 MBR-450 MBR-600
Treatment Capacity m3/day 50 100 150 200 300 450 600
Sludge Production (WAS) m3/day 1.5 3 4.5 6 7.5 9 10.5
WAS MLSS mg/L 8,000~10,000
Dewatered Sludge (optional) % solids 15~20%
Ambient Design Temperature °C 5~45 (-15~50 for insulated system)
Power Supply - AC 380~450 V, 3 Phase, 50/60 Hz
Power Consumption kW 15 30 40 55 80 120 160
No. Containers - 1 x 20’ 1 x 40’ 2 x 40’ 2 x 40’ 3 x 40’ 4 x 40’ 5 x 40’

 

Characteristics Units Influent Effluent
Temperature °C 25~30 -
pH pH units 6.5~8.5 6.5~8.5
BOD mg/L 150~500 <10
TSS mg/L 150~400 <10
T-N mg/L <50 <40 (lower T-N available on request)
T-P mg/L <15 <10 (lower T-P available on request)
TDS mg/L <1,000 -
Turbidity NTU - <2
E.Coli cfu/100 mL - <1
Free Chlorine mg/L - 0.2~2
Viruses % removal - 99.999

STANDARD INCLUSIONS + OPTIONS

✓= Standard Supply, o = Optional Supply, - = Not Available

Equipment MBR-050 MBR-100 MBR-150 MBR-200 MBR-300 MBR-450 MBR-600
MBR Feed Pump
Inlet screen
Anoxic Tank with Mixer
Aerobic Tank with Blower & Diffusers
RAS/WAS Pump
UF Membranes with Feed & Permeate Pumps
UF Backwash & Chemical Cleaning System
Effluent Sterilisation Flow Paced Hypo Dosing
Hypo Dosing with Tank Recirculation & Residual Trim o o o o o o o
UV Sterilizer o o o o o o o
PLC Control System with HMI
Containerised system, c/w A/C & Lights
UF Container Insulation (walls & ceiling) o o o o o o o
UF Container non-slip floor coverings o o o o o o o
UF Container Side Access Door o o
Influent Dosing (enhanced T-N / T-P removal) Sodium Aluminate
Caustic o o o o o o o
Sucrose o o o o o o o
Sludge Dewatering System (15~20% solids) o o o o o o o
Premium Instrumentation Package o o

 

Instrumentation Standard Package Premium Package
Level Sensors
Pressure Gauges
Pressure Transmitters (4-20 mA)
Magnetic Flow Transmitters (4-20 mA)
Anoxic Tank ORP Analyser -
Aerobic Tank Dissolved Oxygen Analyser -
Effluent Chlorine Analyser -
Effluent Turbidity Analyser -
Effluent pH Analyser -
ClearAccess™ Remote Monitoring & Control Capabilities -

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