pH Adjustment – Batched
MAK Water’s pH Adjustment – Batch (PAB) plants are designed to automatically adjust and maintain the pH level of waste water in a batch tank prior to discharge to sewer/ environment or reuse/recycling. The standard treatment process includes a batch tank, a recirculation pump to turn over the contents of the batch tank, a temperature sensor, an inline pH analyser which monitors the pH level and a dosing pump to automatically dose liquid alkali and/or acid. The recirculation pump is also used to discharge the treated water at the end of each batch cycle. Dual chemical dosing pumps (alkali and acid) are available for when the water pH varies to allow for correction of both low and high pH water.
The system components are sized to suit the batch tank and to allow for a 30-60 minute complete batch cycle. Optional equipment upgrades include; a feed pump, bag filter, duty standby recirculation and dosing pumps, materials upgrade for high/low pH levels, dual chemical dosing pumps (alkali and acid). MAK Water’s PAB plants are available as skid mounted or containerised systems for easy deployment to remote locations.
STANDARD SPECIFICATIONS
| Parameter |
Units |
PAB-1 |
PAB-2 |
PAB-5 |
PAB-10 |
PAB-15 |
PAB-22 |
PAB-30 |
| Batch Tank Size |
m³ |
1 |
2.45 |
5 |
10 |
15 |
22.5 |
30 |
| Batch Cycle Time |
min |
30- 60 |
| Recirculation Pump Flow Rate |
L/min |
100 |
165 |
335 |
650 |
1,100 |
1,500 |
2,000 |
| Recirculation Discharge Pressure |
mH2O |
15 ~ 25 |
| Dosing Pump Flow Rate |
L/h |
10 |
20 |
30 |
| pH Level (target) |
pH |
6 ~ 8 (pH neutral) or as required |
| pH Range (influent) |
pH |
4 ~ 12 (1 - 14 optional) |
| Alkalinity (assumed) |
mg/L as CaCO3 |
10 (consult MAK Water if higher influent alkalinity is expected) |
| Particle Size |
mm |
≤2 (consult MAK Water if larger particles or debris are expected) |
| Total Suspended Solids |
mg/L |
1,000 (<50 with optional bag filter) |
| Raw Water Temperature |
°C |
1 - 40 |
| Ambient Design Temperature |
°C |
0 - 45 |
| Power Supply |
- |
AC 240V, 1P, 50Hz or AC 415V, 3P, 50Hz |
AC 415V, 3P, 50Hz |
| Power Consumption (approx.) |
kW |
1.1 |
1.5 |
3 |
4 |
7.5 |
11 |
| Bunded Chemical Storage Tank |
L |
110 |
210 |
600 |
1,000 |
| Container Size (optional) |
ft |
10 |
10 |
10 |
10 |
10 |
10 |
10 |
| Skid Size (excl. Tank) |
mm |
1,300 x 600 x 1,500 |
2,000 x 1,500 x 1,500 |
STANDARD INCLUSIONS + OPTIONS
✓= Standard Supply o = Optional Supply - = Not Applicable
| Equipment |
PAB-1 |
PAB-2 |
PAB-5 |
PAR-10 |
PAB-15 |
PAB-22 |
PAB-30 |
| Skid Mounted Plant |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
| Batch Tank (standard pH range) |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
| Recirculation Pump |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
| Chemical Dosing Pump |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
| Bunded Chemical Storage Tank |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
| Alarm Signal Output for Client Interface |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
| Automated Control System |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
| PLC Control System with HMI |
o |
o |
o |
o |
o |
o |
o |
| Containerised System, c/w A/C & Lights |
o |
o |
o |
o |
o |
o |
o |
| Container Insulation (walls & ceiling) |
o |
o |
o |
o |
o |
o |
o |
| Feed Pump |
o |
o |
o |
o |
o |
o |
o |
| 100μm Bag Filter |
o |
o |
o |
- |
- |
- |
- |
| Duty Standby Recirculation Pumps |
o |
o |
o |
o |
o |
o |
o |
| Duty Standby Dosing Pumps |
o |
o |
o |
o |
o |
o |
o |
| pH 1 - 14 Range Recirculation Pump |
o |
o |
o |
o |
o |
o |
o |
| pH 1 - 14 Range Batch Tank |
o |
o |
o |
o |
o |
o |
o |
| Dual Dosing Pumps (alkali/acid) c/w Dual Bunded Chemical Storage Tanks |
o |
o |
o |
o |
o |
o |
o |
| Safety Shower & Eyewash Station |
o |
o |
o |
o |
o |
o |
o |
| Premium Instrumentation Package |
o |
o |
o |
o |
o |
o |
o |
| Instrumentation |
Standard Package |
Premium Package |
| Pressure Gauge (pump discharge) |
✓ |
✓ |
| Pressure Gauge (optional Bag Filter discharge) |
✓ |
✓ |
| Flow Switch |
✓ |
✓ |
| Float Switch (batch tank & chemical storage tank) |
✓ |
✓ |
| pH Analyser (4-20 mA) |
✓ |
✓ |
| Data Logger (pH level) |
✓ |
✓ |
| Temperature Sensor |
✓ |
✓ |
| Level Transmitter (4-20 mA, batch tank & chemical storage tank) |
- |
✓ |
| Remote Monitoring & Control Capabilities |
- |
✓ |
Disclaimer: MAK Water is continuously updating and improving its products and services, so please contact us for more detailed information or to confirm specifications. MAK Water takes no responsibility for any errors resulting from the use of information contained within this document.
